Custom Rubber Solutions
Customized service process
We can provide overall solutions based on the actual use environment and working conditions of the product: including rubber component product design and production, rubber material formula development, mold design and manufacturing.
Product Engineering Services
Molded rubber parts are key components in a wide range of industries, providing basic functions such as sealing, cushioning, mounting and protecting precision parts from environmental factors. At SKY RUBBER, we specialize in engineering services for custom molded rubber parts to meet the specific needs and requirements of customers in different application areas.
Our product portfolio includes a variety of molded rubber products such as gaskets, seals, O-rings, shock absorbers and custom parts. We use a range of high-performance rubber materials, commonly used rubber materials: NR, SBR, SR&LSR, EPDM, NBR, CR, FKM, TPR, PVC, PP, etc., provide food and medical rubber formulas: NBR, SR, EPDM, VITON (FKM), etc., based on ASTM, JIS, ISO, BS, DIN, SAE, GB and other standards, customized design solutions, products can meet the application requirements of different scenarios under the requirements of RoHS, REACH, FDA, LFGB, NSF, WRAS, UL and other regulations, versatility enables us to meet a variety of applications, ensuring that our products can perform at their best under the most demanding conditions.
One-stop rubber solutions: Turn your ideas into reality with an experienced engineering team
As an experienced rubber product manufacturer, we understand that each product is unique and requires customized solutions. That's why our experienced team of engineers works closely with customers from concept to production to ensure that we understand their products and applications and determine the specific functions that molded rubber parts must perform. We provide one-stop solution services from identification, consulting, product development, testing and validation, production planning, post-processing, assembly and shipment arrangements to ensure that our customers' products meet the most stringent specifications and standards.
Intellectual Property Confidentiality
Confidentiality commitment ensures your unique requirements and proprietary information remain secure throughout the development process.
Choose our rubber product solutions for a seamless blend of innovation, quality, and confidentiality. Together, we can move your project forward while protecting your intellectual property, enabling you to stay ahead of the competition and become your trusted partner.
Sky rubber Customized service process
Identify customer needs
The first step in the product engineering process is to identify and understand the customer's product application scenarios and customized product requirements, specifications and functions, and work closely with customers to collect information and fully understand the intended use of the product. The goal is to gain a deep understanding of the market and discover opportunities to create new products that meet customer specific needs.
Material Formulation, Costing and DFM
After identifying and understanding our customers’ requirements, specifications and functionality for their custom products, our engineering team provides recommendations on materials (formulation design), production processes and design features to improve the performance, durability and efficiency of the product. This may include suggesting alternative materials that are more cost-effective or suggesting design changes that reduce waste and improve product quality. By providing recommendations for increased production efficiency and cost savings, the engineering team can help customers achieve their desired outcomes while minimizing manufacturing costs.
Product development (sample mold + sample production)
The product development stage involves the verification of material formulas and the use of advanced machinery and technology to turn concepts into reality by creating prototypes or production molds, realize sample manufacturing, provide them to customers for testing and maintain good communication with customers, continuously improve according to customer needs, and ensure that all problems are eliminated before mass production. The goal is to develop a product that can effectively meet customer needs and requirements while saving production costs.
Testing and Verification
Products are fully tested and verified to ensure compliance with all necessary specifications and standards, SKY Rubber is equipped with 6 testing laboratories with more than 100 testing equipment, allowing us to conduct more than 30 different types of tests, the testing capabilities allow us to fully evaluate our products against a wide range of standards, testing and verification to ensure they meet all necessary specifications and standards.
Production planning (Mass production and quality control)
Develop detailed plans to optimize production efficiency while maintaining high quality standards. Each production unit is equipped with an independent online measurement room, mold warehouse and mold maintenance facilities. MES and ERP systems enable efficient management of materials and products. Management systems of five major international standard systems (ISO13485:2016, IATF16949:2016, ISO9001:2015, ISO14001:2015 and ISO22000:2018) ensure that products meet the highest industry standards and improve overall efficiency.
Continuous improvement and innovation
SKY Rubber is committed to continuous improvement and innovation, which involves regular performance evaluations, collecting customer feedback, and analyzing production data to identify areas for improvement. In 2024, it will continue to expand and upgrade the testing center, mold center, surface treatment center, R&D building, and office building, and invest more than 4% of its annual turnover in the research and development of materials and products.
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Packing
We offer a range of packaging solutions, customizable packaging that can help you protect and display your products and enhance your brand
Shipping
We have long-term cooperation with internationally renowned freight forwarders and express delivery companies to ensure the timeliness and safety of product delivery.